Cook chill system plan E: 8,000 meals per day
NOTE: Volume of food varies from one operation to the next. Please contact Cleveland Range LLC Cook Chill for assistance.
COOK CHILL PRODUCTION AREA
1. HA-MKDL-150-CC-T, 150 gallon tilting horizontal agitator mixing kettle is by far the most efficient kettle for cooking while mixing both heavy and delicate ingredients and is used for hands-free mixing of kettle items while allowing staff to multi-task. Operator can easily set the speed of the kettle agitator and temperature of the kettle. Many customers prefer the ease of working with a tilting kettle for loading ingredients, cleaning, and for producing productions that cannot be pumped.
2. HA-MKDL-100-CC, 100 gallon stationary horizontal agitator mixing kettle is by far the most efficient kettle for cooking while mixing both heavy and delicate ingredients and is used for hands-free mixing of kettle items while allowing staff to multi-task. Operator can easily set the speed of the kettle agitator and temperature of the kettle. Please consider a tilting kettle model HA-MKDL-100-CC-T for increased versatility. Many customers prefer the ease of working with a tilting kettle for loading ingredients, cleaning, and for producing productions that cannot be pumped.
3. P-KDL-60-CC, 60 gallon Pasta Kettle in conjunction with perforated stainless steel pasta basket can be used for cooking pasta, bones for stock, dried beans, or other foods that require cooking and straining. Large overflow drains and cold water injection system allow flushing water through pasta to cool and rinse.
4. HA-DE-CC, Dual Kettle Control Panel for both Horizontal Agitator Kettles, can be located within inches or several feet from the kettles. Please contact Cleveland Range LLC Cook Chill for suggestions and recommendations for the layout of the equipment. Located in one cabinet, each Control Panel contains separate controls for automatic or manual cooking and cooling, digital temperature and water read outs, chart recorder for recording the temperature of the product during a 24 hour period of food production, water meter, agitator speed.
5. P-SR-CC, Single Kettle Control Panel for the Pasta Kettle, can be located within inches or several feet from the kettles. Please contact Cleveland Range LLC Cook Chill for suggestions and recommendations for the layout of the equipment. Control Panel contains controls for cooking and cooling, a chart recorder for recording the temperature of the product during a 24 hour period of food production and water meter water injection.
6. MFS, Metering Filling Station is used for quickly pumping hot or cold products out of the kettle into bags or, when necessary, steamtable pans. Order Casing clipper to close bags.
7. CT-1000, Cook Tank holds approximately 1000 lbs. of vacuum packaged products.
8. P-TC-220, Tumble Chiller is used for chilling up to 220 gallons of bagged kettle products in an average of 45 minutes. Ice cold water can be stored in the water re-use tank in between batches.
9. CVW, Vacuum Clipper (new model number CVW. Also see model CV-E-8065) is used for vacuum bagging cook tank products prior to cooking. Optional casters allow operator to move vacuum clipper when not in use.
10. CVY-220, Casing Conveyor carries cook chill bags into the Tumble Chiller.
11. CH-H-101-M, one ton motorized hoist for lifting the Pasta Basket. Please ask for stainless steel hook and chain. Options include festoon cable, cable reel, remote control.
12. IWCP, Ice Water Control Panel is needed for checking operation of ice water system. Other water cooling options may be available depending upon the size or type of operation. Please contact Cleveland Range LLC Cook Chill for assistance.
13. PB-K-60 and PB-D-60, 60 gallon Pasta Basket and Dolly for P-KDL-60-CC. Please note that the kettle agitator arm can be removed so that other kettles can be used for pasta cooking too. The Pasta Basket is perforated for easy cooking and draining of pasta stock bones, beans and other items. The Basket can be hoisted out of the kettle and into the Pasta Basket Dolly for transporting the Basket. NOTE: requested extended arms for 100 gallon kettle if pasta basket is going to be used in both the 60 and 100 gallon kettles.
SUPPORT SYSTEM – MECHANICAL AREA
14. IBC-150, 15,000 pound Ice Builder holds cold water. Coils in the Ice Builder build up ice and keep the water icy cold. This ice water can be piped to the tumble chiller and cook tank for cooling bagged products. Ice water can also aid in kettle cold food production. Please contact Cleveland Range LLC Cook Chill for proper sizing of the ice builder and condensing unit.
15. BLH2500C6, air cooled condensing unit runs Freon through the coils in the Ice Builder
16. CAS-7.5, Compressed Air System is used to operate the air piston on the kettle, MFS, clipper, and vacuum clipper.
17. ADA-40, Air Dryer is required on CAS-7.5.
18. IBPP, Ice Builder Pump Package circulates ice water from the ice builder to the heat exchangers on the tumble chiller, kettles, and cook tank. Please note that this must be sized by a Mechanical Engineer due to differences in equipment and building layouts.
19. GFB-20, Gas Fired Boiler is used for creating steam for the kettles and cook tank. If other steam equipment is planned for the facility, it is recommended that boiler capacity be recalculated.
